Manufacturing Free‐Standing, Porous Metallic Layers with Dynamic Hydrogen Bubble Templating

Abstract: The 3D structure (i.e., microstructure) of porous electrodes governs the performance of emerging electrochemical technologies such as fuel cells, electrolysis, and batteries. Sustaining electrochemical reactions and convective‐diffusive mass transport at high efficiency is complex and motivates the search for sophisticated microstructures with multimodal pore size distributions and pore size gradients. Here a new synthesis route for porous, metallic layers is presented that combines the characteristics of carbon structures (i.e., pore size, porosity) with the properties of metals (i.e., recyclability, conductivity). Building on the method of dynamic hydrogen bubble templating, a novel approach is engineered to manufacture thin, free‐standing layers using an electrochemical flow cell through the introduction of an intermediate layer and optimization of the synthesis parameters. Mechanically stable layers are created with thicknesses ranging from ≈50 to ≈200 µm comprising porous, dendritic structures, arranged to form a vascular network of larger pores with a gradient in radii from ≈5 µm at the bottom and up to ≈36 µm at the top of the material. Using X‐ray tomographic data, the morphology is analyzed, and the diffusive transport through the material as a function of liquid filling is simulated and compared to state‐of‐the‐art carbon fiber‐based electrodes, showing significantly higher mass transfer properties.

Standort
Deutsche Nationalbibliothek Frankfurt am Main
Umfang
Online-Ressource
Sprache
Englisch

Erschienen in
Manufacturing Free‐Standing, Porous Metallic Layers with Dynamic Hydrogen Bubble Templating ; day:25 ; month:04 ; year:2024 ; extent:12
Advanced materials interfaces ; (25.04.2024) (gesamt 12)

Urheber
Mularczyk, Adrian
Niblett, Daniel
Wijpkema, Adam
van Maris, Marc P. F. H. L.
Forner‐Cuenca, Antoni

DOI
10.1002/admi.202400052
URN
urn:nbn:de:101:1-2404251441144.838959479937
Rechteinformation
Open Access; Der Zugriff auf das Objekt ist unbeschränkt möglich.
Letzte Aktualisierung
14.08.2025, 10:53 MESZ

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Beteiligte

  • Mularczyk, Adrian
  • Niblett, Daniel
  • Wijpkema, Adam
  • van Maris, Marc P. F. H. L.
  • Forner‐Cuenca, Antoni

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