Porosity Reduction and Strength Increase of SS316&Cu Produced through Cold Spray Additive Manufacturing

Cold spray additive manufacturing (CSAM) is an attractive solid‐state bonding technique due to its rapid manufacturing rate and the ability to avoid deleterious effects found in solidification‐based additive manufacturing. Unfortunately, CSAM of steel components has been difficult to date to the high strength of the steel particles which resists deformation and creates interparticle porosity. Herein, it is found adding softer Cu powder particles to steel (SS316) powder and utilizing a heat treatment can decrease the porosity of the as‐sprayed structure while increasing the mechanical properties. The mixture results in an increased sprayability of the structure, as the Cu particles preferentially fill the pores, increasing the density. The microstructural evolution of the SS316 and Cu particles at the particle interfaces and interiors is investigated and reveals that the materials undergo a heterogeneous deformation route which facilitates the densification of the CSAM structure. Through annealing these components, the tensile strength increases and the density increases further. Both materials undergo microstructural recovery along with selected interdiffusion of elements which improves the metallurgical bonding. It is demonstrated that the heterogeneous deposition and microstructural evolution between the dissimilar materials can improve the overall component properties.

Standort
Deutsche Nationalbibliothek Frankfurt am Main
Umfang
Online-Ressource
Sprache
Englisch

Erschienen in
Porosity Reduction and Strength Increase of SS316&Cu Produced through Cold Spray Additive Manufacturing ; day:20 ; month:12 ; year:2024 ; extent:14
Advanced engineering materials ; (20.12.2024) (gesamt 14)

Urheber
Pagan, Michael
Goring, Styler
Yi, HuChun
Stebner, Aaron P.

DOI
10.1002/adem.202402181
URN
urn:nbn:de:101:1-2412211308356.239456075410
Rechteinformation
Open Access; Der Zugriff auf das Objekt ist unbeschränkt möglich.
Letzte Aktualisierung
15.08.2025, 07:24 MESZ

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Beteiligte

  • Pagan, Michael
  • Goring, Styler
  • Yi, HuChun
  • Stebner, Aaron P.

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