Intelligent Online Sensing of Defects Evolution in Metallic Materials during Plastic Deformation

Metallic plastic deformation involves complex microstructural changes and defect evolution, posing challenges in predicting and controlling the quality and performance of formed parts. Therefore, a pressing demand exists for a proficient online defect‐sensing system to monitor  defects evolution continuously within components during plastic deformation in real time. This article proposes an intelligent online sensing approach for detecting defects in metallic plastic forming based on acoustic emission (AE) and machine learning. A comparative analysis is conducted on AE amplitude signals, stress–strain curves, and defect evolution during the tensile process of TA15 titanium alloy specimens under different stress states. It is found that the defect formation process can be divided into four stages based on the AE amplitude signals. A convolutional neural network model for intelligent defect sensing is established. It leverages transfer learning and is grounded in the relationship between AE signals and the evolution of internal defects. The prediction accuracy using different pretrained models is investigated and compared. It is discerned that utilizing GoogleNet as the pretrained model offers the swiftest training pace with a prediction accuracy of 97.57%. This approach enables intelligent online sensing of internal defect evolution in metal plastic deformation processes.

Location
Deutsche Nationalbibliothek Frankfurt am Main
Extent
Online-Ressource
Language
Englisch

Bibliographic citation
Intelligent Online Sensing of Defects Evolution in Metallic Materials during Plastic Deformation ; day:26 ; month:12 ; year:2023 ; extent:13
Advanced intelligent systems ; (26.12.2023) (gesamt 13)

Creator
Tang, Xuefeng
He, Chuanyue
Guo, Wentian
Lin, Peixian
Deng, Lei
Wang, Xinyun
Xie, Jianxin

DOI
10.1002/aisy.202300616
URN
urn:nbn:de:101:1-2023122714204363825943
Rights
Open Access; Der Zugriff auf das Objekt ist unbeschränkt möglich.
Last update
15.08.2025, 7:26 AM CEST

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Associated

  • Tang, Xuefeng
  • He, Chuanyue
  • Guo, Wentian
  • Lin, Peixian
  • Deng, Lei
  • Wang, Xinyun
  • Xie, Jianxin

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