Experimental and Mathematical Modeling for Prediction of Tool Wear on the Machining of Aluminium 6061 Alloy by High Speed Steel Tools
Abstract: In recent machining operation, tool life is one of the most demanding tasks in production process, especially in the automotive industry. The aim of this paper is to study tool wear on HSS in end milling of aluminium 6061 alloy. The experiments were carried out to investigate tool wear with the machined parameters and to developed mathematical model using response surface methodology. The various machining parameters selected for the experiment are spindle speed (N), feed rate (f), axial depth of cut (a) and radial depth of cut (r). The experiment was designed using central composite design (CCD) in which 31 samples were run on SIEG 3/10/0010 CNC end milling machine. After each experiment the cutting tool was measured using scanning electron microscope (SEM). The obtained optimum machining parameter combination are spindle speed of 2500 rpm, feed rate of 200 mm/min, axial depth of cut of 20 mm, and radial depth of cut 1.0mm was found out to achieved the minimum tool wear as 0.213 mm. The mathematical model developed predicted the tool wear with 99.7% which is within the acceptable accuracy range for tool wear prediction.
- Standort
-
Deutsche Nationalbibliothek Frankfurt am Main
- Umfang
-
Online-Ressource
- Sprache
-
Englisch
- Erschienen in
-
Experimental and Mathematical Modeling for Prediction of Tool Wear on the Machining of Aluminium 6061 Alloy by High Speed Steel Tools ; volume:7 ; number:1 ; year:2017 ; pages:461-469 ; extent:9
Open engineering ; 7, Heft 1 (2017), 461-469 (gesamt 9)
- Urheber
-
Okokpujie, Imhade Princess
Ikumapayi, Omolayo M.
Okonkwo, Ugochukwu C.
Salawu, Enesi Y.
Afolalu, Sunday A.
Dirisu, Joseph O.
Nwoke, Obinna N.
Ajayi, Oluseyi O.
- DOI
-
10.1515/eng-2017-0053
- URN
-
urn:nbn:de:101:1-2412141636154.007907240122
- Rechteinformation
-
Open Access; Der Zugriff auf das Objekt ist unbeschränkt möglich.
- Letzte Aktualisierung
-
15.08.2025, 07:20 MESZ
Datenpartner
Deutsche Nationalbibliothek. Bei Fragen zum Objekt wenden Sie sich bitte an den Datenpartner.
Beteiligte
- Okokpujie, Imhade Princess
- Ikumapayi, Omolayo M.
- Okonkwo, Ugochukwu C.
- Salawu, Enesi Y.
- Afolalu, Sunday A.
- Dirisu, Joseph O.
- Nwoke, Obinna N.
- Ajayi, Oluseyi O.
Ähnliche Objekte (12)
Investigation of tool wear and energy consumption in machining Ti6Al4V alloy with uncoated tools
Tool wear and spring back analysis in orthogonal machining unidirectional CFRP with respect to tool geometry and fibre orientation
Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels
Wear Mechanism of Cemented Carbide Tool in High Speed Milling of Stainless Steel
Analytical model for predicting tool wear in orthogonal machining of unidirectional carbon fibre reinforced polymer (CFRP)
Experimental Investigation on Effect of Tool Crater Wear and Surface Roughness in TiN Coated WC Tool While Machining Martensitic Stainless Steel
Hochgeschwindigkeitsbearbeitung : = High-speed machining
Tool wear by dissolution during machining of alloy 718 and Waspaloy: a comparative study using diffusion couples
Cutting tool condition monitoring using eigenfaces : Tool wear monitoring in milling
Cutting tool condition monitoring using eigenfaces : tool wear monitoring in milling
Machining tool identification utilizing temporal 3D point clouds
Remaining Machining Tool Life Prediction Using Machine Learning
Investigation of tool wear and energy consumption in machining Ti6Al4V alloy with uncoated tools
Tool wear and spring back analysis in orthogonal machining unidirectional CFRP with respect to tool geometry and fibre orientation
Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels
Wear Mechanism of Cemented Carbide Tool in High Speed Milling of Stainless Steel
Analytical model for predicting tool wear in orthogonal machining of unidirectional carbon fibre reinforced polymer (CFRP)
Experimental Investigation on Effect of Tool Crater Wear and Surface Roughness in TiN Coated WC Tool While Machining Martensitic Stainless Steel
Hochgeschwindigkeitsbearbeitung : = High-speed machining
Tool wear by dissolution during machining of alloy 718 and Waspaloy: a comparative study using diffusion couples
Cutting tool condition monitoring using eigenfaces : Tool wear monitoring in milling
Cutting tool condition monitoring using eigenfaces : tool wear monitoring in milling
Machining tool identification utilizing temporal 3D point clouds
Remaining Machining Tool Life Prediction Using Machine Learning
Investigation of tool wear and energy consumption in machining Ti6Al4V alloy with uncoated tools
Tool wear and spring back analysis in orthogonal machining unidirectional CFRP with respect to tool geometry and fibre orientation
Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels
Wear Mechanism of Cemented Carbide Tool in High Speed Milling of Stainless Steel
Analytical model for predicting tool wear in orthogonal machining of unidirectional carbon fibre reinforced polymer (CFRP)
Experimental Investigation on Effect of Tool Crater Wear and Surface Roughness in TiN Coated WC Tool While Machining Martensitic Stainless Steel
Hochgeschwindigkeitsbearbeitung : = High-speed machining
Tool wear by dissolution during machining of alloy 718 and Waspaloy: a comparative study using diffusion couples
Cutting tool condition monitoring using eigenfaces : Tool wear monitoring in milling
Cutting tool condition monitoring using eigenfaces : tool wear monitoring in milling
Machining tool identification utilizing temporal 3D point clouds