Investigating Mass Transfer Relationships in Stereolithography 3D Printed Electrodes for Redox Flow Batteries

Abstract: Porous electrodes govern the electrochemical performance and pumping requirements in redox flow batteries, yet conventional carbon‐fiber‐based porous electrodes have not been tailored to sustain the requirements of liquid‐phase electrochemistry. 3D printing is an effective approach to manufacturing deterministic architectures, enabling the tuning of electrochemical performance and pressure drop. In this work, model grid structures are manufactured with stereolithography 3D printing followed by carbonization and tested as flow battery electrode materials. Microscopy, tomography, spectroscopy, fluid dynamics, and electrochemical diagnostics are employed to investigate the resulting electrode properties, mass transport, and pressure drop of ordered lattice structures. The influence of the printing direction, pillar geometry, and flow field type on the cell performance is investigated and mass transfer vs. electrode structure correlations are elucidated. It is found that the printing direction impacts the electrode performance through a change in morphology, resulting in enhanced performance for diagonally printed electrodes. Furthermore, mass transfer rates within the electrode are improved by helical or triangular pillar shapes or by using interdigitated flow field designs. This study shows the potential of stereolithography 3D printing to manufacture customized electrode scaffolds, which could enable multiscale structures with superior electrochemical performance and low pumping losses.

Location
Deutsche Nationalbibliothek Frankfurt am Main
Extent
Online-Ressource
Language
Englisch

Bibliographic citation
Investigating Mass Transfer Relationships in Stereolithography 3D Printed Electrodes for Redox Flow Batteries ; day:28 ; month:07 ; year:2023 ; extent:17
Advanced Materials Technologies ; (28.07.2023) (gesamt 17)

Creator
van der Heijden, Maxime
Kroese, Marit
Borneman, Zandrie
Forner‐Cuenca, Antoni

DOI
10.1002/admt.202300611
URN
urn:nbn:de:101:1-2023072915181253375678
Rights
Open Access; Der Zugriff auf das Objekt ist unbeschränkt möglich.
Last update
14.08.2025, 10:54 AM CEST

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Associated

  • van der Heijden, Maxime
  • Kroese, Marit
  • Borneman, Zandrie
  • Forner‐Cuenca, Antoni

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